How are Cell Phones Made: Know the Surprising Facts

How are cell phones made? Or how smartphones are made in factories? These are the common questions of mobile phone users. Because most cell phone users don’t know how cell phones are made in factories. Firstly the mobile phone was launched by Motorola on 3rd April in 1973. Motorola cell phones are still made in the US, how those phones have taken place in the market is not unknown to the people.

Till today many companies and brands are producing huge quantities of smartphones which are upgrading highly in terms of quality. The most popular and famous smartphone brands are Sony, Samsung, OnePlus, Blackberry, Micromax, Panasonic, Nokia, Lava, HTC, Karbonn and many more. The demand for cellphones or cellphone users is increasing day by day. And cell phone companies are producing new models of smartphones as per demand considering the highly competitive market.

Most of the mobile phone brands are using the Android operating system. The available mobile operating systems are Android, Windows Phone, Apple IOS, Blackberry OS, Symbian OS and Maliy OSA.

How cell phones are made up?

To produce cell phones/ smartphones there are some major steps. It requires a lot of designing and modeling efforts with different types of software.

The mobile phone manufacturing process/ steps

Set up a factory for smartphone production
Assessment of the expenditure of factory set up and production cost
Estimate the list of raw materials and manpower
Developing a prototype of the phone products to finalize the device design
Manufacture some devices as per prototype to test performance and quality
After testing the prototypes, designers/engineers will go for the final design
Once the final design is completed, the project will be ready for bulk production

Where and how are cell phones made?

Basically, cell phones are made in factories. Because the world requires a huge quantity of mobile phones daily. For this reason, the phone manufacturers set up many factories as per requirements. Cell phones are made by following the manufacturing strategies in the factories where engages a lot of machines, technologies and Engineers.

Mobile manufacturing plant cost

A mobile manufacturing plant cost is a huge amount of money depending on the equipment, materials required for the manufacturing plant. An effective mobile manufacturing plant layout plan can reduce the cost of a manufacturing plant. A proper mobile manufacturing plant layout must contain a manufacturing floor which will be constructed for heavy lifting machines, store for raw materials, material receiving store, packaging floor, testing laboratory, quality control laboratory, Management office, Stock area, vehicles loading-unloading area, Restrooms, washrooms etc.

So, it’s easily understandable that a mobile manufacturing plant cost depends on its size, area, and overall requirements.

Major parts of a smartphone

The major parts of a mobile phone are as follows:

Body
Motherboard,
Battery,
SIM card,
Touch screen,
Display screen,
Speaker,
Volume control,
Home button/ back button,
Power button,
Microphone,
Camera,
and memory cards etc.

How are cell phones made today?

The machines used to make cell phones are very different from those used to make the first cell phones. Most of the cell phone parts today are made by machines, sometimes by robots. That’s why the manufacturing companies are capable of driving huge production in a very short time. Some parts come ready in the mobile device assembly department as circuit boards, displays (it is made by a different department with cell phone display materials). At the final stage, the back cover of smartphones sets back. Some of them are sets with predesigned clips, many of them require adhesive to set up. This is a negative point for those brands that use adhesive to close the back cover of the cell phones. Because when users open the back cover, they need adhesive to close it again which is an annoying job for a simple smartphone user.

How are cell phone cases made?

The cell phone cases are made mainly from plastic. We can say, plastic is a common material for making cell phone cases. Plastics melt firstly and then it molds in required shapes according to the cell phone models.

How are smartphones made waterproof?

The waterproof smartphones are definitely made with waterproof materials. The important thing is that the inside of the waterproof phone must remain dry. The reason is if moisture gets inside the smartphone, the motherboard or other circuit boards can be damaged.

How many cell phones are made each year?

As per statista.com, In 2020 there are around 1.38 billion smartphones sold worldwide by smartphone vendors. In the last 10 years, almost 3,000 new cell phone models were introduced in the world market. So, I hope you can imagine how many cell phones are made each year, and how many smartphones the world will need in the near future.

Also see: Fixing Gadgets: How to Become a Phone Repair Technician