The evolution of custom packaging is remarkable. A cardboard box that was once plain has evolved into one of the best tools for brand enhancement and marketing. The tuck top mailer boxes are among the most notable examples.
These packaging boxes are robust and sturdy enough to withstand handling and shipping. But you know what the best part is? With proper customization of the box packaging, you can uplift your brand’s marketing game with tuck top mailer packaging. Want to know how? Let us tell you in this blog with a detailed guide.

What are Tuck Top Mailer Boxes?
A mailer box comes cubic. A hinged lid used in tuck top packaging seals the top of a package without side flaps. A cubical box with a hinged lid that completely seals off the box top with the front flap is known as a “tuck top mailer box.”
The Materials Used for Tuck Top Mailer Packaging
Whiteboards, brown Kraft liner boards, and corrugated Kraft liners are frequently used to construct tuck top mailer boxes. The corrugated mailer boxes are dynamically heat persistent, environmentally friendly, and highly durable. Furthermore, the corrugated board comes in different thicknesses. You can select the box’s thickness as per your product requirements.
Advantages You Get with Tuck Top Mailer Box
Mailer packaging boxes come in many styles, but tuck boxes are the most popular. There are many advantages to using tuck top mailer boxes for your brand. Below, we have provided some of the most significant ones:
- Easy to Assemble
The main reason why businesses opt for tuck top mailer boxes is that they are easy to stack and assemble. You can easily take out and disassemble these packaging boxes. They are an excellent option for companies looking for a quick turnaround time because they don’t need tape or glue.
- Sustainable and Resuable
Tuck top mailer boxes are a sustainable packaging option that is also reusable. Using these boxes for your products can contribute to a greener future.
- Saves Time and Money:
Businesses can save a ton of time and money by quickly assembling tuck top mailer boxes. Many packaging suppliers offer these boxes at wholesale prices, so you do not need to worry about the cost.
- Flexibility:
Tuck top mailers come in a range of sizes, giving businesses the freedom to select the ideal size based on the needs of their products. Additionally, brands can add unique design components like windows, die-cut shapes, and specialty papers to these boxes.
How To Customize Mailer Boxes
Mailer boxes, particularly tuck top mailer boxes, provide one of the best platforms for companies to display their branding. Numerous customization options are available for these boxes, including:
- Printing:
Printing your company’s logo or other branding elements on tuck mailer boxes is one of the most popular ways to personalize them. You can also use printed labels to give your boxes a unique touch.
- Die-Cutting:
Another popular method for personalizing tuck packaging boxes is die-cutting. Cutting out a shape or pattern from the box’s material is the first step in this process. Using this technique, you can add a window or a die-cut shape to the custom tuck boxes that will grab buyers’ attention.
- Specialty Papers:
You can also use specialty papers to give your mailer boxes a special touch. Specialty papers help achieve different effects, such as glossy or matte finishes.
- Vibrant Colors:
Additionally, you can use cheerful and vibrant colors to decorate your tuck mailer boxes. This is a fantastic way to distinguish your packaging boxes from the rest.
- Embossing/Debossing:
Two standard techniques for giving your mailer boxes texture are embossing and debossing. These two techniques create recessed or raised effects on the outside of the box.
- Foil Stamping:
Another popular method for giving your mailer boxes a unique touch is foil stamping. This procedure entails covering the box’s surface with a thin layer of foil.
- Packaging Material:
You can get your mailer boxes made from a variety of paper packaging materials. For instance, you could use rigid paperboard, kraft paper, or corrugated paperboard.
- Spot UV:
A standard finishing option is adding a high-gloss finish to your mailer boxes with spot UV. Think about implementing one of the above mentioned techniques to customize your mailer boxes.
Things To Keep In Mind When Customizing
Getting your tuck top mailer boxes customized by a packaging supplier is a smooth process. But there are some crucial points that you should keep in mind before customizing your product’s packaging. Let’s discuss the following:
- Your Budget:
Your budget is the most crucial consideration when customizing your product’s packaging. Make sure that you are not overspending. In addition, try to adopt more ingenious ways to reduce costs, like opting for boxes with window .
- The Type of Box:
Keep in mind what your product is. You should use thicker, rigid corrugated packaging if it is easily breakable. If you are looking for a lightweight packaging box, go for a kraft paper box.
- Your Target Audience:
Always research the preferences of your target audience. Try to create an alluring packaging box design that will grab the attention of potential buyers at first sight. For instance, use dark colors and bold fonts when creating black mailer boxes for a gothic audience.
- The Purpose of the Box:
The purpose of the reverse tuck boxes is another consideration when customizing your mailer boxes. For instance, you must ensure the box is strong enough to withstand shipping if you use tab lock tuck top mailer boxes for shipping.
Contact a Packaging Manufacturer for Premium Boxes
Now that you know the advantages and process of customization for tuck top boxes, the next question is where you will buy the tuck packaging boxes for your products. But how would you contact a packaging company? Who supplies the best custom boxes in town? The answer to all of your questions is OXO Packaging.
This company is the best tuck top boxes wholesale supplier in the USA. They supply wholesale boxes at affordable prices. The cherry on top is their free shipping service within the USA. Amazing, right? So, do not wait; explore their website to learn more!
Drawing the Curtain!
We covered all the information you require about tuck top mailer boxes in this blog. We also covered how to get in touch with a manufacturer of customized packaging.
Consider using one of the earlier techniques to personalize your custom tuck boxes. We will see you with the next informative blog!